1,000 kg/hour flour milling complex for the production of wheat flour
UGN Invent Club supplies industrial lines for fine crushing, grinding, and size classification of dry raw materials. These solutions are suitable for companies that need to produce a consistent particle size, control the quality of the finished product, and adapt their equipment to different types of materials.
The dispersifier-type grinding line is designed to grind organic and inorganic raw materials, with the option of subsequently separating the product into specified fractions. The equipment allows for the production of uniform particles within a controllable range, approximately 40–150 micrometers, depending on the raw material, settings, and configuration.
What tasks is the crushing line suitable for?
This solution is relevant for manufacturing operations where it is important not only to grind raw materials but also to achieve a controlled result in terms of particle size, fraction structure, and grinding consistency.
The main tasks the system performs are:
- production of premium, first-grade, and second-grade wheat flour;
- consistent grain processing with a capacity of up to 1,000 kg/hour;
- selecting the grinding mode based on the quality of the raw materials;
- checking the whiteness and particle size of the flour;
- the ability to create various grade combinations;
- producing flour with a high overall yield;
- Organizing production without a complex, multi-story infrastructure.
The key advantage is the technology’s flexibility
A flour milling complex allows for quick adjustments to operating modes depending on production needs. This is important for companies that work with grain of varying quality or want to produce products for different customer groups.
The equipment allows users to adjust grinding parameters, control the whiteness of the flour, and combine different fractions without interrupting the production process. As a result, the company receives not just a mill, but a production line that can be adapted for commercial purposes.
Approximate Technical Specifications
The complex’s capacity is at least 1,000 kg of grain per hour.
Installed capacity: approximately 102 kW.
The recommended number of staff for a 12-hour shift is 3 employees.
Recommended floor area: 100 m² or more.
The recommended ceiling height is 5.5 m or higher.
Product transport type: pneumatic.
The type of distribution is batch.
The complex can be housed in a hangar or production facility without the need for a complex multi-story building. This reduces the requirements for the initial infrastructure and simplifies the launch of production.
Optima Pro-1000 Technical Specifications
The Optima Pro-1000 flour milling complex from UGN Invent Club is designed for industrial wheat processing with a capacity of up to 1,000 kg of grain per hour. This solution is designed for businesses that require stable wheat flour production with the ability to adjust milling settings for various commercial purposes.
Optima Pro-1000 by the Numbers
- Capacity: up to 1,000 kg of grain per hour
- Total installed capacity: 102.04 kW
- Recommended power supply capacity: at least 150 kW
- Service staff—3 people per shift
- The minimum ceiling height is 5.5 m
- The minimum width of the room is 10 m
- The minimum floor area is 100 m²
- Product transport type: pneumatic
- Screening type – batch
Production Modes
The complex can operate in various modes depending on production goals, grain quality, and the desired structure of the finished product.
Mode 1 – Production of premium-grade flour
This mode is suitable for businesses that need to maximize their yield of premium-grade flour.
- Yield of premium-grade flour: 70–77%
- Semolina yield: 0.3–5%
- Overall yield: 75–82%
Mode 2 – Production of high-grade flour
This process allows for the production of several types of products within a single production cycle.
- Premium-grade flour – 55–65%
- First-grade flour – 10–20%
- Semolina – 0.3–5%
- Overall yield: 75–82%
Raw Material Requirements
To ensure the complex operates reliably and the finished flour is of consistent quality, it is important to use properly prepared grain.
The recommended grain moisture content is up to 14%.
The raw materials must be free of:
- sand;
- stones;
- metal impurities;
- straw;
- weed seeds;
- other mechanical impurities.
The permissible level of impurities is no more than 0.5–1%.
Features of the Technology
The system enables a high yield of finished products without the need for additional washing machines, steamers, or hulling units. The equipment is designed for continuous industrial operation, easy maintenance, and installation in single-story production facilities.
Thanks to flexible production settings, the plant can process different varieties of wheat, adjust the specifications of the finished flour, and, if necessary, produce semolina.
Terms of Manufacture and Delivery
The lead time for manufacturing the complex is 4–5 months from the date the first advance payment is received.
Payment Terms:
- 40% – prepayment upon ordering;
- 40% — during production;
- 20% — before shipment.
The warranty on the equipment is 18 months.
To select the optimal configuration for your facility, raw materials, and target production capacity, contact UGN Invent Club for a consultation.
What products can be produced?
Depending on the grinding mode and the quality of the raw materials, the system allows for the production of various combinations of finished products:
- premium-grade flour;
- first-grade flour;
- second-grade flour;
- bran;
- if necessary, separate fractions for further use.
The total flour yield can be approximately 75–82% of the weight of the prepared grain. Specific figures depend on the characteristics of the raw material, the milling parameters, the line settings, and the requirements for the final product.
What Does the Manufacturing Process Consist Of?
The complex covers the main stages of grain processing:
- Grain Receiving.
- Primary treatment.
- Removal of impurities.
- Magnetic cleaning.
- Preparing grain for milling.
- Grinding.
- Multi-stage sorting.
- Separation of fractions.
- Unloading of finished products.
This approach makes it possible to establish a stable production cycle and monitor flour quality at various stages of processing.
Why This Solution Is Beneficial for Businesses
The 1,000 kg/hour flour milling complex is suitable for companies that want not just to buy a single mill, but to launch a well-designed production system tailored to their own business model.
Benefits for the customer:
- productivity sufficient for commercial production;
- the ability to use different grinding modes;
- quality control of the finished product;
- adaptation to specific market requirements;
- a more compact layout compared to traditional multi-stage mills;
- the ability to integrate into a broader production infrastructure;
- Selecting the right configuration for the company’s needs.
A Customized Solution for Your Production
UGN Invent Club helps you select not off-the-shelf equipment, but solutions tailored to your specific project. We take into account the type of raw materials, desired production capacity, flour grade requirements, available space, loading and unloading methods, automation level, and scaling plans.
You can contact us if you are planning to:
- launch a flour milling operation from scratch;
- modernize the existing mill;
- increase grain processing capacity;
- to achieve more consistent flour quality;
- select equipment suitable for the European market;
- Develop a customized production line.
Schedule a consultation
Are you planning to launch or upgrade a flour milling operation?
Submit a request with UGN Invent Club—we’ll analyze your project, clarify the raw material specifications, production capacity, and requirements for the final product, and select the optimal equipment configuration.
UGN Invent Club—industrial solutions for processing, manufacturing, and scaling businesses in Europe.
